Introduction
The task of decommissioning of nuclear reactors is not just a matter of safe dealing with radioactivity issues, it is equally challenging to remove non-nuclear contamination economically and safely. NNC is presently developing a system for removal of alkaline metal coolant contamination from the Dounreay Fast Breeder Reactor (DFR) that has been kept carefully under maintenance since its shutdown in 1977.
Methods of Decommissioning Nuclear Reactors
As potassium and sodium are both air and water sensitive, the mixture of potassium and sodium metal in alloy form does not just have a high level of radionuclides but also poses a fire risk. This potassium-sodium mixture is used as a coolant. One way of decommissioning nuclear reactors is to drain the bulk NaK from the reactor and deal with the remaining residues using the Water Vapour Nitrogen (WVN) process.
The coolant residues that remain after draining form a surface coating and small pools over the exposed steel surfaces in both the cooling system and the reactor vessel. The issue that needs to be solved is to remove these residues without generating excess hydrogen off-gas concentrations or pressure pulses from unstable reactions and to convert the entire residue to hydroxide. It is then possible to flush the hydroxide with a water rinse after which final dismantling can commence.
Measurement Methods
Measurement of hydrogen off-gas is done with the help of a Systech 542 programmable hydrogen gas analyzer. The development process by NNC passes low-concentration water vapour that is carried by nitrogen over the contaminated surfaces to react with the alkaline metals. Hydrogen off-gas is produced by the reaction. The first Systech 542 programmable analyzer was acquired by NNC in 1994. From then, a number of design changes have been made by Systech design engineers to meet the specific needs of the development program.
The method followed is detailed below:
- Hydrogen-off gas is measured by two Systech 542 programmable hydrogen gas analyzers that indicate remaining contaminant levels.
- The coolant and water vapour react to produce sodium hydroxide and potassium hydroxide as well as hydrogen off-gas.
- Two Systech 542 programmable hydrogen gas analyzers measure the amount of hydrogen-off gas produced, which indicates the amount of remaining contaminant.
- The gas analyzers have two alarms that can be set to high or low level. The alarms on both the analyzers were used by NNC as a high-level and an extremely high level such that if there is high or very high hydrogen off-gas concentration, it is possible to set automatic trip levels.
- Analogue outputs obtained from the Systech 542 hydrogen gas analyzers provide data for logging.
- The Systech 542 hydrogen gas analyzer is provided with settable analog outputs that are recorded on a data logging system. As NNC is normally interested in low hydrogen off-gas levels, but also the high levels need to be recorded, the analog output ranges of both the instruments are different, one high and the other low-sensitivity.
- It is essential that Systech 542 hydrogen gas analyzers are precise and stable at both high and very low concentrations of hydrogen off-gas.
The Warrington Test Rig Experiment
NNC is presently running a test rig at its Warrington facility to evaluate the effectiveness of the process under operating conditions and to determine operational parameters that can be transferred to a full-scale unit. It is important that Systech 542 hydrogen gas analyzers used for monitoring the decontamination process progress and monitor safe venting are stable and reliable at both low and high concentrations of hydrogen-off gas.
The Systech 542 hydrogen gas analyzer, the most critical application for the decontamination process is used to measure low levels of 10 ppm hydrogen in nitrogen. At these low concentrations, instrument drift can pose to be a major problem. It was observed at Warrington that there was a drift of 20 ppm because of changes in ambient environmental conditions between day and night. The impact of instrument drift has been minimized in the NNC rig by running the 542's auto-zero program at predetermined intervals.
Conclusion
Systech 542 programmable hydrogen gas analyzers are critical in developing a process for safe decontamination of reactor system components. The consultant engineer of NNC has described the Systech 542 programmable hydrogen gas analyzers as the most important element in the system and it is proving to be a key component in the development of the process for the safe decontamination of reactor system components from the Dounreay Fast Breeder Reactor.